Limestone Waterjet Machines

brembana smartline is designed to redefine industry standards of excellence by improving operating efficiency, while maintaning CMS’ renowned reputation for unparalleled construction and working quality. It includes all the safety and performance features typical of CMS Waterjet machines, in a brand new, innovative, and compact design.
the open frame structure with electric gantry and linear guides integrated in a sturdy tank allows an easy access to the worktable. Loading and removing material is quick and easy.
all axes’ motions are carried out through hardened and ground rack and pinion.
the thermowelded bellows provide complete protection of the guides and the rack of x-axis from water and dust. On Y-axis, instead, the protection is guaranteed by a set of sheet metal panels.
the steel structure undergoes an anti-rust treatment through sandblasting and ceramic painting, which results in a higher resistance against corrosion.
the tank is set up for the installation of a chain system for the exhausted removal.
Brembana Smartline is also available with the following configurations:
Dual greenjet
Manual Pivotable 3ax head
Advantages
EASY LOADING /UNLOADING: SMART OPERATIONS
Excellent access to the cutting area, the cantylever structure with separate catch tank offers easy access on 3 sides to load and unload the material.
91% LESS OPERATIVE COSTS: SMART MAINTENANCE
The catch tank with special anti rust ceramic painting is designed to fit the new Evo 4 chain dredge for exhausted abrasive removal even later after installation with 91% less maintenance costs.
HIGH PERFORMANCE: SMART PRODUCTIVITY
Rapid speed up to 50 m/ min and acceleration up to 3 m/s 2 top notch performance in the category to get maximum productivity with 3 and 5 axis configuration.
BEST PRICE/PERFORMANCE: SMART INVESTMENT
High price/performance ratio for a cutting solution configurable to satisfy every application needs based on customer s investment plan.

3- and 5-axis waterjet cutting system
brembana milestone s is an advanced, versatile, high-performance waterjet cutting system – either pure water or hydro-abrasive – able to accomodate the most diverse production demands in different application fields, delivering highly accurate cuts even in 3D.
the bridge structure with fixed table, mobile crossbeam and high guides make it compact and able to move quickly
all motions are carried out by tempered ground rack, driven by brushless motors
the axes’ guideways are housed within the structure and protected by an innovative system called “Powder-Free”, which provides full protection against water and powders
Brembana Milestone S is also available with dual brembana greenjet evo.

Hydro-abrasive Waterjet Cutting System
A proper cutting robot, designed with specific structural solutions for water-jet cutting technology, so as to ensure superior technological and productive performance. Extremely rigid fixed column gantry structure, designed to ensure long term maximum accuracy. Machine movement via high-precision hardened and ground racks (H5 class), driven by electric brushless motors and case hardened and ground pinion. Racks and axis sliding guides housed inside the structure and protected by the revolutionary “Powder-Free” system by CMS, an engineering masterpiece of impenetrable casing labyrinths which ensure perfect
protection against water and dust.
Higher efficiency: highly intuitive man/machine interface and new workpiece clamping system
Higher versatility: new machine sizes and wide range of supply accessories
Higher reliability: NC and digital drives for the total control of cutting parameters
Brembana Idroline S is also available with dual brembana greenjet evo.

Brembana greenjet evo is a groundbreaking, highly efficient electric pump. A top-performance torque servomotor supplies a very high-pressure level while removing the hydraulic unit and up to 80% of components compared to a traditional hydraulic intensifier. Brembana Greenjet Evo is equipped with one electrically driven actuator and two high-pressure opposed cylinders. Such solution with an electric actuator delivers an extremely constant pressure level, a monitoring of the pressurization cycle and an efficiency at least 30% higher than hydraulic intensifiers.
highly efficient: up to 60% more in comparison with traditional intensifiers very quiet when running
reduced maintenance schedule because of the 80% reduction of structural components
lubrication circuit and air motor cooling
integrated pump booster
environment-friendly technology with a significant reduction of the power consumption. (-30% power consumption)
compatible with any waterjet cutting system. (Brembana Greenjet Evo Stand Alone)

The Softec ™ waterjet cutting software was developed by TECHNI Waterjet ™ with two very clear goals:
1.cutting at minimum cost with the highest accuracy,
2. simple and intuitive interface facilitating the operator's work.
The result is a comprehensive "All In One" software, specifically designed for waterjet cutting, that maximizes productivity and can be learned quickly and easily by anyone with computer experience without any problems.
At the heart of Softec ™ software is Tru-Cut ™ technology, which is a highly advanced database of algorithms that determines optimal cutting speeds and machine performance characteristics. After selecting the right material for cutting, all you need to do is enter the thickness and edge finish of the element, the computer will do the rest, ensuring minimal cutting time for any element. All with one software!
Softec Nest uses advanced nesting algorithms that have been developed by one of the world's largest and award-winning CAD software developers - Geometric Global.
The benefits include:
- improving profitability by minimizing feeding time.
- increasing the optimization of cutting along with the material efficiency.

SNIC waterjet cutting systems are reliable, heavy duty and easy to maintain. Their higher efficiency and accuracy substantially reduce operating costs. In order to manufacture the best waterjet systems money can buy we have teamed with worldwide leading companies such as KMT, the company who invented waterjet cutting and has been leading the field in waterjet applications for over a quarter of a century.
The ACTIVE IDE cutting head is the most efficient, long lasting cutting head with the fewest possible parts on the market. The key advantages of the ACTIVE IDE I are the exact targeted cutting jet, the pre-filter protecting the orifice and the advanced nozzle valve design. The unit is also virtually maintenance-free.
As the cutting head contains a minimum number of components, it is particularly easy to handle. Its innovative design minimizes the jet stream width so that all impact energy is concentrated in the cutting tip of the jet. The result is a perfect and accurately positioned cut.
The diamond orifice and the mixing chamber are combined in a single nozzle body. Thanks to this user-friendly design, the focusing tube and the pre-filter, which are the only wear parts, can be exchanged easily and quickly.
The integrated diamond orifice far outperforms any sapphire orifice by ten to twenty times. The prolonged orifice life means longer uptime and thus more consistent precision cutting. This in turn helps increase the lifespan of the focusing tube and results in smoother cutting edges and less waste.
The newly developed pre-filter is installed between the HD line and the nozzle valve body in the adapter. It keeps impurities from cloggings the orifice which significantly prolongs the service life of the nozzle and lowers the operating costs.
Operators can quickly and easily change over from pure water cutting to abrasive cutting.
Orifice sizes : 0.25mm, 0.28mm, 0.33mm, 0.35mm.
The automatic stainless steel abrasive bulk transfer system enables the machine to work unattended for several hours.
Its abrasive metering assembly allows a visual check of the abrasive supply and provides very accurate metering control of the abrasive flow rate.
The very constant abrasive flow combined with the kinetics of the machine provides outstanding precise cutting and superior edge quality.
Axes are guided by high precision linear guides with a quadruple protection against dust, dirt and moisture.
The rails are treated to resist corrosion.
The machine is equipped with stainless steel covers for protection instead of textile bellows.
The double bridge provides greater stability thus allowing perfect precision of cut.
PLC controller with direct link to touch display showing operating system status, hour-meter, failure messages and comprehensive diagnostics for troubleshooting.
Touch screen control system in 8 languages freely selectable.
Variable displacement, pressure compensated hydraulic pump technology.
Standard dual pressure control facilitates hole piercing and kiss cut applications.
4136 bar operating pressure.
Sound insulated housing with see through top cover which opens on both sides.
Standard high pressure fluid or water leak detection.
Exclusive long slow stroke.
Long life seal design provides reliable and improved service life.
Patented Quick Plunger Removal without disassembly of the hydraulic cylinder.
Cartridge type hydraulic seal.
Water pressure booster and filtration system with 10-micron double-length filter.
High efficiency heat exchanger in independent recirculation pump circuit to cool all oil or air coolers.
High-pressure safety dump valve.
High-pressure accumulator (TUV approved).
Water inlet shut-off valve.
Separate water and oil drip pans.
Two-liter accumulator.
Upon customer request, SNIC waterjet systems can also be equipped with KMT Jetline or Streamline SL-V Standard or Streamline PRO intensifiers.
The intensifier generates a high pressure of up to 4136 bar, which is focused with high-speed water through a fine precious stone orifice. The jet stream velocity equals about 3 times the speed of sound. When cutting hard materials, garnet is added to the high-pressure water generating a high energy stream now containing water and abrasive.
Extremely fast transition from drawing to cutting.
Faster setup - low tangential forces often eliminate the need for clamping.
High accuracy - eliminates secondary cutting.
Fast cutting speed.
Eliminates the need to sharpen tools.
Safer for operators and the environment - avoids vapor, dust and smoke and does not require expensive coolants.
Cold cutting process - eliminates heat-affected zones, hardened material and material stresses.
Clean finished product eliminates secondary cleaning operations.
Burr-free finish - eliminates any need for secondary surface finishing for most applications.
Small kerfs.
Ideal for quick prototype, flexible production and proven for high volume production.
Optimum material utilization with CAD/CAM software.
Customized system solutions.
This cutting method is primarily used for cutting soft materials such as rubber, foam, gasket, leather, textiles, foodstuffs and many other similar materials.
Normal tap water is pressurized at ultra-high pressure levels and forced through a small precious stone orifice to form an intense cutting stream. The jet stream moves at a velocity of up to 3 times the speed of sound, creating the ability to cut at very high feed rates.
For your hard materials that cannot be machined with water only, the water nozzle nut is replaced with the IDE abrasive cutting head. The high velocity waterjet creates a vacuum which pulls the abrasive into a mixing chamber, producing a coherent, extremely energetic abrasive jet stream. This process is ideal for cutting intricate patterns in sheet metals, composites, decorative stone, synthetic ceramics, glass, etc.

Water jet cutting machine with 2 basins.
By using 2 catch basins, the Powerjet 3D Twin enables the machine to be loaded during the machining process. This means that, for the first time, a machine is available specifically for industrial and efficient manufacturing in the waterjet sector. The basins can be designed as a continuous work surface so that oversized workpieces can be machined. Alternatively, the machine can be equipped with an automatic interchangeable frame. This allows the machine to be integrated into a system with automatic loading.

Cutting with high pressure.
Waterjet cutting is the perfect solution for complex cuts in ceramics, marble, granite, glass, plastics and engineered stone. The rotating and swiveling cutting head allows precise miter cuts to be made. Fully automatic scanning compensates for tolerances in material thickness.

OZKKM 5 Axis / HYDRA Waterjet Machine

The Mach 500 Series
Make More
The Mach 500 is unmatched in accuracy, quickness and speed, making it your most productive solution. The system is revolutionary in terms of reliability and productivity, backed by the only comprehensive service program in waterjet. Uniquely flexible, the Mach 500 can be everything you want, or just what you need.
Driven by extensive research and customer feedback, Mach 500 is the fastest, quickest, most accurate waterjet by design. Designed with the operator in mind, the system is built for production. No other waterjet is quite like this.
With the modern architecture, precision motion, and Flow's leading ultrahigh-pressure technology at the core, the Mach 500 is unmatched in speed and accuracy. Paired with Dynamic XD and Compass, there is no waterjet that can compare.
Mach 500 is equipped with top-of-the-line components from leading machine tool suppliers for the machine drive, precision motion system, motion control, and solid model software to create a machine that is the quickest, and most accurate on the market.
The ultrahigh-pressure pump technology, machine control, cutting heads, industry-leading software, and advanced wrist articulation pioneered by Flow are the foundation of the Mach 500.
With the Mach 500 you can rely on Flow to partner with you for service, parts, training and beyond. Flow has established a new industry standard with the Mach Series, providing complete solutions for machine system, software, service and support.
We have thousands of combinations we can provide to integrate the right solution directly into your production.

The Mach 700 Series
Think Big
The Mach 700 waterjet is the ideal cutting solution for heavy industry. Available with a dual bridge, the Mach 700 series is a large format waterjet designed for demanding environments and exacting expectations. The ideal combination of size, speed, and accuracy: make a big impact on your bottom line with the Mach 700.
Sized for Production
The Mach 700 excels in demanding, heavy industry environments. Cut large parts and heavy materials with ease, load and unload efficiently, add an additional gantry and multiple cutting heads to drive production to new levels.
Accelerate Speed & Accuracy
Reduce cycle time with fast and nimble acceleration and deceleration. The Mach 700 cuts with astounding speed, driving overall part processing times down. Industry leading helical rack and pinion drive system ensures smooth motion across the table for accurate and precise cutting.
Engineered Tough
The Mach 700 is engineered for strength and speed, built with all-steel construction to handle heavy duty use 24/7. Engineered to order, the Mach 700 will integrate directly into your current production.
Roll-Around Control
Take your control console with you as you work, giving you the flexibility to move freely about your waterjet.
Big Support
With the Mach 700 you are guaranteed a total solution: complete with service, software, and cutting edge technology. Flow delivers more productivity and reliability with service solutions for parts, training, and preventative maintenance.
Cutting Head Technology
The Mach 700 can be configured as a single or dual bridge system, with multiple cutting heads available.

Dynamic Waterjet® XD
Get accurate 5-axis motion with Flow's Dynamic XD 3D bevel cutting technology. Capable of cutting compound angles with high accuracy, Dynamic XD is the fastest, most accurate, cutting head with the greatest amount of flexibility.
Standard
Flow's standard cutting head technology is bes-in-class. Using ultrahigh-pressurized water mixed with abrasive, create a high-speed waterjet stream capable of cutting virtually any hard material via supersonic erosion. Get the flexibility for underwater or above water operation, and abrasive or pure waterjet cutting.
Pump Technology
Each pump can be fully integrated into the Mach 700 system.

HyperJet®
The most robust, advanced ultrahigh-pressure waterjet pump system available, with continuous operating pressures of 6,000 bar [87,000 psi].
Hyplex Prime®
Hyplex Prime is the highest pressure, most advanced direct drive pump available today, with pressures rated at 4,150 bar [60,000 psi].
Intensifier
Exclusive Gold Standard single, mechanically-shifted 60,000 psi [4,150 bar] extended seal life intensifier with ceramic plungers minimize seal wear for improved longevity and durability.

Workshops performing inlay or special flat processing for which it is necessary to make high accuracy cuts will surely welcome this new product of SIMEC, made exactly to be used where absolute accuracy and speed in making geometries is needed but where contouring machines are not necessary or suitable.
SWJ, the new water-jet cutting machine developed by Simec is the result of years of experience in designing technologies for cutting stone materials in which special attention was given even to the smallest details. SIMEC has paid special attention to the choice of high quality components and to the protection of all the mechanical parts so that this product is suitable to work even in the most hostile conditions.

The NanoJet
Be Precise
The NanoJet is a highly accurate, small-format waterjet machining center. Groundbreaking in design, our NanoJet is a fully enclosed, all-in-one solution that provides precise, clean, and quiet cutting.
Groundbreaking in Design
Our NanoJet is a fully enclosed, all-in-one solution that provides precise, clean, and quiet cutting. NanoJet easily integrates into high output operations utilizing minimal floor space.
Accurate, Reliable Cutting
Designed for both highly precise cutting and fast overall part production in a single solution, the NanoJet is made for cutting highly engineered materials where precision and complex geometrics are needed.
Rapid Total Part Processing
Equipped for quick and precise motions, the NanoJet provides maximum uptime, reliability, and predictability. An optional linear motion drive is available for extreme speeds.
Cutting Head Technology
Multiple cutting head options are available on the NanoJet system.
Standard Waterjet
Uses garnet abrasive to cut virtually any hard material.
Pure Waterjet
Hair-thin pure waterjet stream ideal for cutting soft materials.
Pump Technology
Each pump can be fully integrated into the NanoJet system.

HyperJet®
6,500 BAR [94,000 PSI]
Provides maximum productivity with continuous operating pressures of 6,000 bar [87,000 psi].
HyPlex® Prime
4,150 BAR [60,000 psi]
The highest pressure, most advanced direct drive pump available today, with pressures rated at 4,150 bar [60,000 psi].
Intensifier
4,150 bar [60,000 PSI]
The longest lasting, lowest maintenance ultrahigh-pressure pump in the industry with continuous operating pressure at 4,150 bar [60,000 psi].

The HyperJet Pump
94,000 psi [6,500 bar]
The most advanced and robust ultrahigh-pressure system available..
Durable Pump Design
With full intelligent controls, monitoring, and communication ability. Additional control panel at pump for easy maintenance and diagnostics. Motor starter and electrical panel integrated on heavy duty pump frame.
94,000 psi HyperPressure Intensifier
Electrically-shifted 94,000 psi [6,500 bar] rated HyperPressure™ intensifier with ceramic plungers to minimize component wear.